DIY Tailor's Ham: Free Pattern and Step-by-Step Tutorial
What is a Tailor's Ham?
A tailor's ham is an essential pressing tool for any sewist's kit. This firmly stuffed cushion is designed to support curved seams while you press them, think bust darts, hip seams, and princess seams, helping them hold their shape instead of flattening out. Any time your iron can't get a seam to lie flat, this tool is your answer.
The good news? You can make your own, and it's surprisingly simple. Download the free pattern below and follow the steps to get started.
What You'll Need

- Thick cotton canvas
- Sawdust for stuffing (soft wool scraps or scrap knit fabric also work well)
- Scissors
- Regular sewing thread
- Upholstery thread
- Hand sewing needle
- Tracing wheel and transfer paper
Download the pattern here:
Tailor's Ham PDF Pattern
Instructions
Cut out the pattern pieces. Transfer the dart markings to the wrong side of the fabric and sew the darts on both pieces.

Place the two pieces right sides together, matching the dart seams. Fold the darts in opposite directions to reduce bulk along the edge.

Mark two points along the raw edge approximately 7" apart. This will be your turning gap.

Starting at one marked point with a strong backstitch, sew all the way around the piece with a 1/4" seam allowance, ending at the second point with another strong backstitch.

Turn the piece right side out.

Pack the pouch tightly with sawdust. When you think it's full, keep going. It should be as firm as you can possibly make it.

Using a whipstitch or invisible ladder stitch, close the opening securely.

Once stuffed and closed, your tailor's ham is ready to get to work. Keep it at your ironing board and reach for it whenever you're pressing darts, curved seams, or any area that needs a little extra support. It's a small addition to your sewing kit that makes a big difference to the finish of your work.
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